Typical builds.

A look at the kinds of boards that run through our plant every week. These are representative examples with typical specifications. Customer names and designs are never shown.

Chargers

5 V USB mobile charger

Material
CEM1
Thickness
1.6 mm
Copper
35 µm
Finish
HASL
Profile
Punched

Primary-to-secondary isolation slot punched in the same stroke as the outline.

Chargers

Dual USB wall adapter

Material
CEM1
Thickness
1.6 mm
Copper
35 µm
Finish
HASL
Profile
Punched, V-cut panel

Compact layout with a slot under the opto-coupler and tight pin pitches.

Chargers

Battery charger for inverter batteries

Material
FR4
Thickness
1.6 mm
Copper
70 µm
Finish
HASL
Profile
CNC routed

Heavy copper and wide output tracks for the charging current.

SMPS

12 V open-frame SMPS

Material
CEM1
Thickness
1.6 mm
Copper
35 µm
Finish
HASL
Profile
Punched

Mixed hole sizes reduced to four to simplify the punch tool.

LED drivers

Isolated LED driver

Material
CEM3
Thickness
1.6 mm
Copper
35 µm
Finish
OSP
Profile
Punched

CEM3 chosen for a driver running warm inside a sealed housing.

LED lighting

112 mm round DOB

Material
MCPCB
Thickness
1.6 mm
Copper
35 µm
Finish
HASL
Profile
Ready die

Matched to an existing die, so no tooling cost. White mask.

LED lighting

Emergency bulb board, 62 mm

Material
MCPCB
Thickness
1.6 mm
Copper
35 µm
Finish
HASL
Profile
Ready die

Punched on a die already in regular production.

LED lighting

LED batten strip

Material
MCPCB
Thickness
1.0 mm
Copper
35 µm
Finish
OSP
Profile
V-cut strips

Long boards V-scored so they snap apart after assembly.

Appliances

Fan regulator board

Material
FR1
Thickness
1.6 mm
Copper
35 µm
Finish
HASL
Profile
Punched

Lowest-cost laminate for a board away from heat.

Appliances

Mixer timer and display

Material
CEM1
Thickness
1.6 mm
Copper
35 µm
Finish
HASL
Profile
Punched

Seven-segment display and tactile switch footprints.

Automotive

Sequential indicator board

Material
FR4
Thickness
1.6 mm
Copper
35 µm
Finish
HASL
Profile
CNC routed

Curved outline to fit the lamp housing; wide common track along the board.

Automotive

USB car charger

Material
FR4
Thickness
1.0 mm
Copper
35 µm
Finish
HASL
Profile
V-cut panel

Small round board panelised for fast assembly.

Have a board like one of these?

Send the Gerber and quantity. We'll quote and tell you if a ready die fits.